First, the piece inspection:
1. The placement of the fabric to be cut must be placed on the cutting bed in a positive and negative manner, and the hair direction must be consistent;
2. The number of layers of the cut pile is not allowed to exceed 8 layers, and the thin cloth such as T/C cloth, nylon cloth, electronic velvet, and felt cloth is not allowed to exceed 36 layers;
3. Check whether the piece is in conformity with the panel and whether there is an error between the uppermost layer and the lowermost layer of the piece. When an error is found, the number of layers of the piece and the edge of the die should be checked;
4. The color of the piece is not allowed to have a color difference and must be consistent with the signing. No discoloration may occur during the friction and washing test;
5. There are white fabrics. When cutting the bed, be careful not to cut the white edges. Any white piece with a piece should be regarded as a non-conforming product.
Second, the sewing test:
1. The opening of the sewn shall be not less than 1/8′′ of the not less than 3/16′′ small toy;
2. When sewing, the two pieces of fabric must be aligned and the mouth should be even. It is not allowed to be wide or narrow. (especially the sewing of round and curved pieces and the seams of the face);
3. The stitch length of the sewn shall be not less than 9 stitches per inch;
4. There must be a return pin at the end of the sewing;
5. The sewing thread must be in accordance with the tensile requirements (see the previous QA test method) and the color is correct;
6. In the sewing, the turner must use the folder Deng to push the plush inward while sewing, to avoid the formation of bald bands;
7. For the sewing on the cloth label, first, check whether the label used is correct. It is not allowed to enter the text on the cloth label and the letter car. The cloth label cannot be wrinkled and the position cannot be reversed;
8. When sewing, the two hands, the two feet, and the two ears must have the same hair direction and be symmetrical (except in special cases);
9. The midline of the toy head must be aligned with the centerline of the body, and the stitching line at the joint of the toy body must match. (except in special circumstances).
10. It is not allowed to have the phenomenon of missing needles and jumping stitches on the sewing thread;
11. The sewn semi-finished products should be placed in a fixed position to avoid loss and soiling;
12. All cutting tools should be kept safely and cleaned up and down;
13. Comply with other customer requirements and requirements.
Third, Manual quality inspection: (finish inspection according to manual quality standards)
Handicraft is the key process of toy production. It is the transitional stage of toys from semi-finished products to finished products. It determines the image and quality of toys. Quality inspection personnel at all levels must strictly inspect according to the following requirements.
1. Eyes:
A. Check whether the eyes used are correct, whether the eye quality is in compliance with the standard, and any flaws in the eyes, blisters, defects, and scratches may not be used;
B. Check if the eye pads are matched, too big or too small to accept;
C. Understand the correct position of the eye in the toy. Any high or low eye or eye distance error is not acceptable;
D. Adjust the best strength of the eye-fixing machine when ordering the eye, and do not make the eye crack or loose;
E. Any eye must be able to withstand the tension of 21LBS.
2, Set the nose:
A. Check if the nose used is correct, whether the surface is damaged or not, and whether there is any deformation;
B. The position is placed correctly, the position is wrong or the distortion is not acceptable;
C. Adjust the best strength of the eye-fixing machine, and the nose surface should not be damaged or loosened due to improper force;
D. The pulling force should meet the requirements and must withstand the tension of 21LBS.
3, Hot melt:
The sharp part of the tip of the eye and the nose must be hot-melted, generally requiring hot melt from the tip to the end;
B, incomplete heat fusion or hot melt over the head (melting the gasket) is unacceptable;
C. Be careful not to burn other parts of the toy during the hot melt.
4, Filling cotton:
A. The general requirement for filling cotton is that the image is full and soft to the touch;
B. Filling the cotton must meet the required weight, insufficient filling or unacceptable parts are not acceptable;
C. Pay attention to the filling of the head, and the cotton in the mouth must be strong, full and prominent;
D. The cotton filling in the corners of the toy body cannot be missed;
E. Where the standing toy, the four-legged cotton should be firm and powerful, and there should be no feeling of soft collapse;
F. All the toys that stand up, the buttocks and the waist are filled with cotton as the focus, so you must sit still. When you are not stable, you should use a needle to pick cotton, otherwise, you will not accept it;
G. Filling the cotton can not deform the toy, especially the position of the hands and feet, the angle of the head, and the direction;
H, The size of the toy after filling the cotton must be consistent with the signing, not allowed to be smaller than the signing, this is the focus of checking the filling;
I. All cotton-filled toys must be checked and improved, and strive to be perfect. Any failure to comply with the shortcomings of the signing is not acceptable;
J. If there is a blast at the time of filling the cotton, the phenomenon of yarn removal is a non-conforming product.
5, The seam bristles:
A. All seams must be tight and flat. No holes or holes are allowed. The inspection method can be used with a circle.
The ball-point pen is inserted into the seam, and it is not allowed to be inserted. The hand can not feel the gap outside the mouth;
B. The stitch length at the time of seaming is not less than 10 stitches per inch;
C. The knot knotted at the time of the seam shall not be exposed to the outside;
D. It is not allowed to see cotton oozing out from the seam after the seam;
E. The bristles must be clean and thorough, and no bald bands are allowed. Special corners of the hands and feet;
F. When brushing thin plush, do not use too much force, so that the plush brush is broken;
G. When bristles, other objects (such as eyes and nose) cannot be damaged. When brushing around these objects, you must cover them by hand and then brush them.
6, Hanging wire:
A. Determine the eye, mouth, head hanging method and hanging line position according to customs regulations and signing requirements;
B. The hanging wire shall not deform the shape of the toy, especially the angle and direction of the head;
C. The hanging line of both eyes must be evenly applied. The depth of the eyes should not be different due to uneven force, and the direction is different.
D. The knotted knot after hanging the wire shall not be exposed to the outside of the body;
E. After hanging the wire, cut off all the thread ends of the toy;
F. The “Triangle Suspension Method” that is currently widely used, the Sequence is introduced:
(1) From A to the needle to B, then to the C, then back to A;
(2) Then take the needle from A to D, cross to E and then return to A to knot;
G. Lift the wire according to other requirements of the customer;
H. The expression of the toy after hanging the line, the shape should basically be consistent with the signing, and find that there are deficiencies that should be seriously improved until it is completely the same as the signing;
7, Accessories:
A. Customize various accessories according to the customer’s requirements and the shape of the signing, and find that the inconsistency with the signing is not acceptable;
B. Hand-made accessories, including bow ties, ribbons, buttons, flowers, etc., must be tightly bound and not loose;
C. All accessories must withstand the pulling force of 4LBS. The quality inspector must always check whether the tension of the toy parts meets the requirements;
8, Playing the tag:
A. Check if the tag is correct and whether the various tags required for the goods are complete;
B. Especially check the number of the computer card, the price card and the price are correct;
C. Understand the correct method of playing cards, the position of the gun and the order of the tag;
D. All the glue needles, the head and tail of the needle must be exposed outside the toy, not in the body
E. Toys with display boxes and color boxes. It is important to understand the correct placement of the toy and the position of the needle into the gun.
9, Hairdryer:
The duty of the hair dryer is to blow off the broken wool and plush on the toy. The hair dryer is required to be clean and thorough, especially for the rags, the velvet material and the ears of the toy, and the face.
10, Probe machine:
A. Before using the probe machine, it is necessary to test the functional range of the metal object with normal;
B. When using the probe machine, all parts of the toy must have oscillated back and forth on the probe machine. If the probe machine makes a sound and lights up red, the toy must be taken off immediately, the cotton is taken out, and the probe machine is separately passed until it is found. Metal object
C. Toys that have passed the probe and toys that have not passed the probe must be clearly marked and marked;
D. Every time you use the probe machine, you must fill in the [Probe Machine Usage Record Form] carefully.
11. Supplement:
All manual workers must keep their hands clean and not grease or oil stains on toys, especially white plush. It is unacceptable that the toy is dirty.
Fourth, the package inspection:
A. Check if the outer box is correct, whether there is any wrong printing, and whether there is a wrong outer box. Whether the outer box printing is satisfactory, oily or fuzzy is unacceptable;
B. Check if the toy’s tag is complete and whether it is used incorrectly;
C. Check whether the toy tag is played correctly or not and whether there is an error in the position;
D. It is found that any serious or minor defects of the boxed toy must be picked out, and no defective products are guaranteed;
E. Understand the customer’s packaging requirements and the correct packaging method. Check for errors;
F. Plastic bags for packaging must be printed with warning slogans. All plastic bags must be perforated at the bottom;
G. Understand whether the customer has required to place a text sheet such as a manual or a warning in the box;
H. Check if the toys in the box are placed correctly, too much extrusion and space is not acceptable;
I. The number of toys in the box must be the same as the number of the outer box markings.
J. Check whether there are any packaging tools such as scissors and drills in the box, then seal the plastic bag and seal the carton;
K. When sealing, the non-transparent adhesive tape cannot cover the box text;
L. Fill in the correct box number, the total number must match the quantity of the order.
Fifth, boxing test:
Because the toy has to be transported and beaten in the box for a long time, in order to understand the bearing capacity and the situation after the beat. A boxing test must be performed. (especially with porcelain, color box toy box). Methods as below:
A. Lift any corner, three sides and six sides of the outer box of the sealed toy to the chest (36′′) and drop freely to pay attention to the corner. The three sides and six sides must fall.
B. Open the box and check the condition of the toy in the box. According to the bearing condition of the toy, it is decided whether to change the packaging method and exchange the outer box.
Sixth, electronic test:
A. All electronic products (plush toys with electronic accessories) must be 100% inspected, and 10% inspection should be done at the warehouse when the goods are purchased, and 100% inspection should be carried out at the time of installation;
B. Take a few electronic accessories to do life test, in general, the electronic components of the tweet type must be called 700 times for a qualified product;
C. All electronic components that do not sound, have a slight sound, and have sound intervals or malfunctions cannot be installed on the toy. The installation of such electronic accessories toys is also a non-conforming product;
D. Inspect electronic products according to other regulations of customers.
Seventh, security check:
1, A. In view of the strict requirements on the safety of toys in Europe and the United States and other countries, and the current claims of foreign consumers for domestic toy manufacturers due to safety issues frequently occur. The safety of toys must be highly valued by the people involved.
The manual needle must be placed on the fixed soft bag, can not be directly inserted into the toy, so that the person leaves the needle to pull out;
B. The broken needle must find another needle, and then report the two needles to the supervisor of the workshop team in exchange for a new needle. The toy that cannot find the broken needle must be searched by the probe.
C. Only one working needle can be sent for each manual. All steel tools should be placed in a uniform manner and should not be placed at will;
D. Correctly use the steel brush with the bristles. After the bristles are finished, touch the bristles by hand.
2, The accessories on the toy body, including the eyes, nose, buttons, ribbons, bow ties, etc., may be devoured by the child (consumer) to swallow, dangerous, so all accessories must be tightly fixed, and meet the tensile requirements.
Yes, the nose must withstand the tension of 21LBS;
B. Ribbons, flowers, buttons must withstand the tension of 4LBS;
C. The post quality inspector must constantly test the tension of the above accessories, sometimes find problems, and solve them together with the engineer and the workshop;
3. All plastic bags for packaging toys must be printed with a warning and punched at the bottom to prevent the child from getting dangerous on the head.
4, All filaments, the mesh must have warnings, age signs.
5, Toys, all fabrics, accessories must not have toxic chemicals in order to avoid the danger of children’s tongue;
6, There should be no scissors, metal objects such as drill bits left in the package.
